Mechanical High-Speed Filter Technical Information

FupengWater firmly believes that outdated technology cannot meet new challenges. With this philosophy in mind, we remain at the forefront of technology and continuously invest in research and development, viewing it as a key element of our success. FupengWater's advanced line of industrial filtration systems incorporates a wide range of modern technologies designed to meet your diverse process needs. We utilize precision engineering and adhere to rigorous standards to deliver high-torque, long-life, and reliable equipment. FupengWater offers a comprehensive range of water filtration systems and, drawing on years of experience, can assist you in designing a filtration system that meets your water quality requirements. This experience helps our customers solve today's complex problems and challenges.

Automatic high-speed filtration units are high-capacity filtration equipment suitable for high-speed processing operations. They overcome the shortcomings of conventional filters in process applications, significantly improving filtration efficiency. They are a new type of filtration equipment primarily used to remove suspended solids and solids from water.

Water filtration is the process of physically filtering or filtering particulate matter, removing suspended solids from water and allowing the remaining clean water to pass through. Industrial water filtration systems operate in multiple stages, from removing larger contaminants down to submicron levels.

Mechanical High-Speed Filter Design

We deeply understand your application to determine the appropriate level of filtration. Our extensive experience across a wide range of industries allows us to help you solve existing problems or design new filtration system solutions that are more efficient and cost-effective than existing equipment. We offer a full range of industrial water filtration systems, filter media, filters, and services covering virtually every type of filtration system.

Industry best practice is to gradually transition from coarse to fine screens to ensure continuous water flow and prevent rapid clogging of the filtration system. Industrial water filtration is critical for most manufacturing, chemical, food, and pharmaceutical companies. Impurities can interfere with chemical processes, impact industrial production quality, and potentially cause downtime and equipment damage. We offer a full range of water filtration systems and draw on our years of experience to help you design the right filtration system to meet your water quality requirements.

How Does It Work?

Incoming water is pumped into a mechanical high-speed filter, where it is distributed across the inlet screen. It is then pressurized within the tank and flows through the filter media before being collected and discharged at the outlet. During the cleaning cycle (also known as "backwash"), the impeller rotates, moving and lifting the filter media ("fluidizing"), loosening it and releasing trapped dirt, which is then removed in the backwash water. After the backwash cycle, the filter media is allowed to settle before the filter is returned to service. A flushing cycle after settling ensures that the filter media is fully re-stratified and any loose dirt in the underdrain/collector is removed. These backwash components have proven to be the optimal technology for fluidizing filter media and can be used in high-flow vertical installations. Importantly, backwashing requires no chemicals, surfactants, or air sparging cycles.

Industrial water filters are used to remove harmful impurities such as contaminants, particles, sediment, bacteria, parasites, viruses, fungi, and chlorine taste from drinking water, and are suitable for cleaning municipal and industrial projects. These filters are used in a wide range of industries, including the medical, pharmaceutical, food, agricultural, biotechnology, wastewater treatment facilities, and aquariums.

Features and Benefits

1. Flowable filter block: Granular filter blocks are suitable for a variety of filter types (upflow, downflow, etc.). 2. Agitation Backwashing Saves Time and Water: Compared to conventional backwashing methods, backwash water consumption is only 1/20, significantly reducing wastewater volume and shortening backwash time (backwash time: 8-9 minutes/day).

2. Excellent Deep Filtration: The three-dimensional pore filter blocks form a 1000mm filter layer, achieving deep filtration. Filtration time is proportional to the block volume, resulting in optimal filtration performance.

3. The three-dimensional pores of the filter blocks reduce pressure loss and energy consumption. Their most significant feature is their ultra-high filtration rate (40-70 m³/m²/hour for LV filters, 10-15 m³/m² for sand filters).

4. Compact Structure: Requires no additional backwash pump or storage equipment, resulting in a small footprint and lightweight design. (Compared to sand filters: 1/8 the body volume, 2/5 the diameter, and 1/4 the floor space).

5. Low Energy Consumption: Low investment and environmental friendliness. 7. Low Failure Rate: Low maintenance costs.

6. Flexible Operation: End-product quality will not fluctuate significantly with changes in production volume.

Applications

1. Advanced Wastewater Treatment Plants

2. Graywater and Swimming Pool Water Treatment

3. River, Lake, and Rainwater Treatment

4. Water Plant Filtration

5. Aquaculture Water Purification

6. Industrial Wastewater Recycling and Filtration

7. Cooling Circulating Water Treatment